Knowledge · Energy

No energy transition without wire. Full stop.

Where the world's most invisible industrial product carries the energy transition: solar, wind, hydrogen.

No energy transition without wire. Full stop.
Key takeaways
  • No solar panel works without the wire inside it — it is the precondition for solar power.
  • In wind power, wire is found in fastening, power transmission, cable shielding, and the monitoring of offshore parks.
  • Electrolysers and fuel cells need electrodes made from wire mesh: more surface area means more efficiency.
  • BenderWire already anneals in hydrogen — the process technology for the H2 age is already in-house.

When people talk about the energy transition, they talk about panels, rotors and electrolysers. Almost never do they talk about the material found in all three, without which none of them would work: wire. Time to change that.

Photovoltaics

Solar

No solar panel without wire. The fine wires in the panel collect and conduct the generated electricity — they are not an accessory, but a precondition. Whoever scales photovoltaics, scales wire demand.

Wind power

Wind

From a wire perspective, a wind turbine is a total work of art: bolts and ropes hold it together, cables transmit the energy from the slowly turning rotor to the high-speed conversion, shielding fabrics protect the electronics. And offshore parks are monitored via cabled systems — in wind and salt water, you don't rely on radio.

H2

Hydrogen

Electrolytic hydrogen production needs cathodes made of wire mesh — the higher the surface area, the higher the efficiency. The same principle applies in the fuel cell. Within the group, wire knits for electrolysis electrodes have been manufactured for years; currently this is project business with waves — we say that openly, because credibility matters more to us than a smooth growth curve. The technology and the experience are there when the market calls for it. And: BenderWire already anneals in hydrogen — the process technology for the H2 age runs in our daily operations.

Location

Why this is a location issue

Steel and wire are energy-intensive. Whoever wants the energy transition needs competitive energy for exactly the industry that makes the energy transition possible on the materials side. Our answer: stainless steels produced exclusively electrically, and certified energy management (ISO 50001).

FAQ

Frequently asked questions.

Why does a solar panel need wire?

The wires in the panel collect and conduct the generated electricity — without them there is no usable solar power.

What is wire mesh used for in hydrogen electrolysis?

As electrode material: the porous mesh structure increases surface area and thus the efficiency of electrolysis.

Does BenderWire supply for hydrogen applications?

Within the group, electrode knits have been manufactured for years; the process technology (including annealing in hydrogen) is in productive use.

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